What is digital twin technology?
You may consider a virtual model of a physical object to be a digital twin. A digital twin span’s the object’s lifecycle and uses real-time data sent from sensors on the object to simulate the behavior and monitor operations. As such, digital twin software can replicate many real-world items, from single pieces of equipment in a factory to full-scale installations, such as wind turbines and entire cities.
A digital twin is intended to accurately mirror the as-built and as-maintained unique specifications of the physical asset that it represents. A digital twin can either be a real unique individual asset or a real serially numbered asset. It becomes a twin only when that asset has been built. These can be around for a long time, representing the installed base and sold products.
With the use of digital twin technology, you can monitor an asset's performance, spot possible issues, and make more educated maintenance and lifecycle decisions.
What benefits does digital twin software offer us?
Digital twins offer us numerous benefits. Namely the following:
Performance improvement
Digital twins offer us real-time information and insights that let you optimize the performance of the equipment, plant, or facility that is being twinned. Digital twins have issues that can be dealt with in real time. Updating digital twins enables predictive maintenance, optimizes operations through data analysis, and simulates scenarios to improve decision-making. Digital twins improve the cost-efficiency and overall performance of assets and processes by reducing downtime, identifying inefficiencies, and enabling faster troubleshooting.
Predictive capabilities
Digital twins can offer us a complete, digital overview of your manufacturing plant, commercial building, or facility, even if it is made up of many moving parts of equipment. Smart sensors monitor the output of every component and flag down issues as they occur. Digital twins enable predictive capabilities by using real-time data and simulations to forecast issues, optimize performance, and anticipate maintenance needs, reducing downtime and improving efficiency through proactive decision-making.
Remote monitoring
Digital twins boast of a virtual nature, which means you can remotely monitor and control facilities. Remote monitoring also reduces the propensity of how often workers have to check on dangerous industrial equipment. Digital twins pave the way for remote monitoring by rendering real-time, virtual models of physical assets or systems. They allow us to track performance, detect anomalies, and assess conditions without the need for on-site inspections. It also maximizes safety and ensures swift responses to optimization issues.
Accelerated production time
Digital twins speed up the manufacturing of facilities and products before they are built. You may see how your facility or product responds to failures by running scenarios and making the required adjustments prior to actual production. Digital twins accelerate production time by enabling virtual testing and optimization of designs, processes, and workflows before physical implementation. They proactively shorten development cycles by identifying inefficiencies, predicting bottlenecks, and streamlining operations through trial and error
Difference between computational models and digital twin
Computational models are mathematical representations of systems that are static and utilized for simulations under specific parameters. Digital twins, on the other hand, are dynamic, real-time digital copies of tangible items that incorporate contemporary data. Digital twins allow for ongoing monitoring, predictive insights, and operational efficiencies, bridging the gap between virtual and physical systems more effectively than computational models, which make assumptions about behavior.
Updating the digital twin periodically has always been a difficulty. The basis for updates is observations, which can be automated or done by hand. KiXR can help you optimize operations and performance by crafting digital twins of your real-world systems. At KiXR, we have mastered the tools to digitally replicate buildings, factories, manufacturing facilities, production lines, and industrial equipment.
Business owners can import existing 3D models, such as computer-aided design (CAD) and building information modeling (BIM), into our digital twin-maker to create 3D visualizations of their systems. With KiXR, businesses can:
- I. Optimize building operations
- II. Accelerate output of production
- III. Improve the performance of the apparatus
- IV. Find and address process anomalies
- V. Monitor and enhance building conditions
KiXR can assist your business with the creation of bespoke digital twins. Contact us here for a quote.
Kavita has been adept at execution across start-ups since 2004. At KiKsAR Technologies, focusing on creating real life like shopping experiences for apparel and wearable accessories using AI, AR and 3D modeling